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5 Ply Automatic Board Making Plant

3 Ply Automatic Board Making Plant

The 1600mm five-layer corrugated paperboard production line is designed for high-efficiency and quality production. It features a maximum production width of 1600mm, with a design speed of 100m/min and an economic speed of 60-80m/min. The line is suitable for producing corrugated cardboard in various flute types (A, C, B, E) and operates on a 380V, 50Hz three-phase power supply. The equipment requires a steam supply of 2500-3000Kg/Hr with a maximum pressure of 1.2MPa. The total installed power is approximately 150Kw, with an actual consumption of around 80Kw at full speed. The production line is adaptable to both domestic and imported paper, and the layout can be customized based on user preferences.

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Capability and Features

Main Technical Parameters and requirements in production line

1600mm five layer corrugated paperboard production line:
1. The maximum production width of the corrugated cardboard：1600mm
2. Design speed：100m/min
3. Economic speed：60-80m/min

note：Production line speed test paper should meet the following requirements：（the surface
temperature of the equipment is not less than 172℃）

  • Paper rating of not less than B grade
  • Paper moisture content of about：11%±2%
  • top paper：100—250g/m2
  • core paper：100–250g/m2
  • corrugated paper：100—200g/m2

4. Flute-type combination：A 、C、 B、 E（as customers’ requirement）
5. Oil the necessary requirements：

  • amount of STEAM 2500—3000Kg/Hr
  • the highest pressure：1.2MPa
  • common pressure：0.8-1.1MPa

6. power supply：380V 50Hz Three-phase four-wire system
7. equipment installed total power：about150Kw The actual power consumption：
about 80Kw(full speed)
8. equipment covers：about60m×10m×5m（Specific length of foundation Figure prevail）
9. Equipment out of paper orientation：According to the user to determine the transmission plant
set left or right position
10. Equipment applicability，Available in A, B, C class domestic or imported paper Paper

Customer-owned section

  1. Oil heating system：proposal with 4000Kg / Hr of a STEAM boiler pressure:1.25MPa STEAM pipeline
  2. Air compressed machine、air pipeline、glue conveying pipe.
  3. power supply,wires connected to the operation panel and line pipe .
  4. water sources、water pipelines、buckets and so on.
  5. Water, electricity, Mounting civil foundation.
  6. Oil equipment、lubricating oil、hydraulic oil、lubricating grease.
  7. installation, commissioning of food, accommodation。And provide installers with the installation.
size
Name of machine：Three layer corrugated paperboard production line
Specification Equipment name QTY Remark
1 Shaftless mill roll stand 3 expand chuck，manual dics brakes，Mechanically - actuated lift， panning left and right on the middle
2 Paper trolley 6 track length4500mm，trolley used 10mm medium plate welding。
 3 Top paper preheater  1 roller ￠ 600mm ， including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°.
 4 Core paper preheater  1 roller ￠ 600mm ， including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°.
 5 Corrugated single facer  1 Corrugated main roller ￠ 280mm ， material with 48CrMo alloy steel,independent gearbox,universal joint transmission structure
 6 Duplex preheater  1 roller ￠ 600mm ， including pressure container certificate.Electric adjustment wrap angle。Wrap angle can adjust the paper preheat area in the range of 360°.
7 Glue machine 1 Glue roller diameter 215mm.Each independent frequency motor drive, manual adjustment glue gap.
8 Conveyor bridge 1 200mm main beam channels, independent inverter motor drive pull paper feed, adsorption tension.Electric correction。
9 Double facer 1 Dryer section 600MM*12pieces hot plate，pneumatic lift roller, using intensive pressure roller。
10 Thin knife slitting 1 Electric thin blade，electric detuning,five knives eight lines, blade with tungsten alloy steel making.
11 NC cutter helical knives 1 Full AC servo control, energy storage brake, helical blade structure, oil-immersed gears,10.4-inch touch screen display.
 

12

 Paper sheet delivery and side conveyor  1 Electric adjustment cardboard size, pneumatic control transverse output paperboard.
13 Glue station system 1 Customer-owned pipeline.glue device respectively carrier pot、main pot、storage pot、and send glue pump、back glue pump.
14 Oil system 1 Including within equipment pipelines valve、traps、meter and STEAM

elements，customer-supplied heat and piping.
15 Electrical control cabinet system 1 Electronic control system:：fingerless single facer、driving part、NC thin blade slitter scorer、double facer、glue machine all adopt frequency
motor，delta frequency control system.operation interface easy and convenient，Speed display control cabinet with each unit speed display, the unit call, emergency stop function.

The main relays Schneider brand.
16 NC Cut off

machine

 1 Full AC servo control, energy storage brake, spiral knife structure, oil-immersed gear drive, 10.4 inch touch screen display.

Related Product

5 Ply Automatic Board Making Plant

The 1600mm five-layer corrugated paperboard production line offers a maximum width of 1600mm, with an optimal speed of 60-80m/min. It supports A, C, B, and E flute combinations, and operates on a 380V, 50Hz power supply, consuming about 80 Kw at full speed. The machine requires 2500-3000 Kg/Hr of electricity, with pressures up to 1.2 MPa, and occupies approximately 60m x 10m x 5m. It is compatible with various paper grades, including domestic and imported options.

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